Hybrid grinding wheel

Hybrid grinding wheel

Hybrid grinding wheel is forturetools newly developed diamond wheel, which is specialized for carbide tools manufacturing, which can also be used for both Fresh tool manufacturing and re-sharpening, on CNC Tool and Cutter Grinders.  
With features of high stock removal rates, good cutting ability, easy dressing, higher productivity, Shorter process time, etc.

Description



See forturetools hybrid grinding wheel production line video at youtube.

Hybrid grinding wheel is forturetools newly developed diamond wheel, which is specialized for carbide tools manufacturing.
With features of high stock removal rates, good cutting ability, easy dressing, higher productivity, Shorter process time, etc.

Specification:
Shape: 1A1. 1V1, 12V9,11V9
Material: Diamond or CBN
Grit:150# 230# 270# or customized
Body: steel
Bond: metal
cutting depth: 6mm
feed rate:90-120mm/min.

Hybrid diamond and CBN wheels are used for Fluting, Clearance & Gashing grinding operations.

1A1 Plain shape Fluting wheel
D T H X Grit Bond Conc.
75/100/125/150 6/10/12/15/20 20/31.75/32 10 D107-D54 Hybrid 100%-125%

1A1 wheels are used for grinding the tool fultes to remove massive amounts of stock.
Recommended speed is 14 – 18m/s.

Hybrid Grinding Wheel 1A1 plain shape-forturetools

1V1 angle gashing wheel
D T H X V Grit Bond Conc.
75/100/125/150 6/10/12/15/20 20/31.75/32 10 10/15/30/15/60 D107-D54 Hybrid 100%-125%

1V1 wheels are used mainly for gashing. Also can be used for fluting if angle less than 20 degrees.
Recommended speed is 20 – 30m/s.

1V1 angle gashing hybrid grinding wheel for carbide

12V9 Flaring Cup Gashing wheel
D H U X V Grit Bond Conc.
100/125 20/31.75/32 3 10 45 D107-D54 Hybrid 100%-125%

12V9/45 wheel is an alternative for Gashing to replace 1V1 wheel.
Recommended speed is 20 – 30m/s.

11V9
D H U X V Grit Bond Conc.
100/125 20/31.75/32 3 10 45 D107-D46 Hybrid 100%-125%

11V9 wheel are used for grinding cutting edge of OD and ends. Need finer grit size to offer better
surface.Recommended speed is 25 – 35m/s.

11V9 flaring cup hybrid Grinding Wheel

Features:
1.Low grinding resistance and low grinding temperature, no cracks, burns and thermal deformation.
2.High temperature stability in tandem with increased rates of material removal
3.Reduced cycle and grinding times per product unit
4.Longer wheel usage life
5.Longer durations between dressing intervals
6.High prime cutting rate

Applications:
These include but are not limited to:
1.Flute grinding
2.Gashing
3.Cutoff
4.Outside Diameter grinding
5.Pinch / Peel grinding
6.Insert grinding
7.Grinding grooves on carbide round tools
8.the diamond wheels are used to flute end mills and bits, which are then used to mill and drill various components in the aerospace and power train industries.


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